Error: Contact form not found.
Product category:
Industry:
100% Print inspection system
The DetectAXIS print defect detection system is an advanced 100% Print Inspection System designed for the precise detection of print defects in scenarios where machine speeds can reach up to a remarkable 750 meters per minute, a pace much beyond the capacity of the human eye to inspect.
Leveraging state-of-the-art technology, DetectAXIS print inspection system incorporates high-resolution cameras, monitors, and sophisticated AI-driven image processing algorithms. It diligently compares real-time images it captures with master templates, identifying imperfections such as colour disparities, missing text, misalignment, streaks, smudges, or any other deviations. In response, the system promptly issues alerts to facilitate real-time corrective measures during the printing process, thereby reducing the wastage of printed materials and ensuring optimal production. Additionally, it comes equipped with features like alarms, warnings, and digital roll-maps to further enhance quality control.
The DetectAXIS print inspection is an advanced system designed for 100% print defect detection. Equipped with high-resolution line scan cameras, it captures print quality images at production speeds. It compares the image with a golden template, quickly identifying defects that are difficult for the human eye to detect at such speeds.
Upon detecting a defect, the system generates alarms, alerting operators to take corrective action. This ensures high-quality, defect-free print output, resulting in reduced print waste and enhanced customer satisfaction.
The simple user-interface makes DetectAXIS easy to use for any member of the production team.
Applications include defect detection on
- Rotogravure printing machines
- Flexographic printing machines
- Inspection rewinders/Slitter rewinders
Typical defect types
- Missing print
- Smearing, toning and hazing
- Doctor blade streaks
- Bleeding
- Colour variations
- Register defects
- Drags
- Colour fading
- Insect
- Dirt and contamination
Line scan camera captures 100% image resulting in a real-time pixel to pixel comparison ensuring that all defects/ anomalies are detected.
Process workflow
Hardware specifications
Key features
- Golden template comparison, saved image comparison
- Online image acquisition and comparison
- Roll mapping with re-winder control
- Adaptive defect detection
- Adjustable sensitivity
- Colour density monitoring
- Register defect detection
- Filter zone – area to be marked for defect detection
- Defect snapshot – actual snapshot of defect
- LAB value determination
- 100% print repeat and view
- Inline repeat length monitoring (RLM)
- Inline ΔE colour measurement
- Dual side inspection
- Selected area sensitivity setting
- Ease of operation with interactive GUI
- Online diagnosis and support
- Supports all materials like polyester, BOPP, LDPE, Aluminium foil
Technical specifications
| Camera unit | Single or multiple line scan cameras as required |
| Web width | As per customer requirement |
| Print speed | As per customer requirement |
| Monitor | 22″ touch screen monitor |
| Area magnification | 8x digital zoom |
| Lights | Bright light LED |
| Power supply | 230V AC, 50Hz |
| Software | Under license |
Downloads
Get all the information you need - Brochures and Product Support
Need a Tailor-made Solution?
Need customised solutions? Contact us today to discuss your specific requirements.
